Basic Info.
Max Diameter of Workpiece
<500mm
Mass Scope of Workpiece
<900kg
Type
Impact Testing Machine
Maximum Impact Energy
750j
Velocity of Striking
5.24m/S
Angle of Striking
30°~150°, Adjustable
Type of Impact Test
Charpy Test
Striking Knife
Instrumented or Non-Instrumented
Distance to The Center of Percussion
750mm
Radius of Striking Edge
2mm(R2) or 8mm(R8)
Angle of Striking Tip
30°
Transport Package
Wooden Case
Specification
1960mm× 680mm× 2000mm
Product Description
Pendulum Impact Testing Machine 750J ASTM E2298 Instrumented Impact Testing of Metallic Materials PIT752H
Application:
Impact on metals, Charpy, both non-instrumented and instrumentedServo motor driven pendulum can stop at any position, realizing different angle/energy impact test for R&D useEquipped with cooling system, I can perform low temperature test down to -180ºC
Standards
ASTM E23, ASTM E1820, ASTM E2298,
ISO 148, EN10045, ISO 148, EN10045, ISO 14556, JIS Z 2242, GOST 9454-78
ASTM E1820 Standard Test Method for Measurement of Fracture Toughness
1. Scope
1.1 This test method covers procedures and guidelines for the determination of fracture toughness of metallic materials using the following parameters: K, J, and CTOD (d). Toughness can be measured in the R-curve format or as a point value. The fracture toughness determined in accordance with this test method is for the opening mode (Mode I) of loading.
1.2 The recommended specimens are single-edge bend, [SE(B)], compact, [C(T)], and disk-shaped compact, [DC(T)]. All specimens contain notches that are sharpened with fatigue cracks.
1.2.1 Specimen dimensional (size) requirements vary according to the fracture toughness analysis applied. The guidelines are established through consideration of material toughness, material flow strength, and the individual qualification requirements of the toughness value per values sought.
1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate
safety and health practices and determine the applicability of regulatory limitations prior to use.
4. Summary of Test Method
4.1 The objective of this test method is to load a fatigue precracked test specimen to induce either or both of the following responses (1) unstable crack extension, including
significant pop-in, referred to as "fracture instability" in this test method; (2) stable crack extension, referred to as "stable tearing" in this test method. Fracture instability results in a single point-value of fracture toughness determined at the point of instability. Stable tearing results in a continuous fracture toughness versus crack-extension relationship (R-curve) from which significant point-values may be determined. Stable tearing interrupted by fracture instability results in an R-curve up to the point of instability.
4.2 This test method requires continuous measurement of force versus load-line displacement or crack mouth opening displacement, or both. If any stable tearing response occurs, then an R-curve is developed and the amount of slow-stable crack extension shall be measured.
4.3 Two alternative procedures for measuring crack extension are presented, the basic procedure and the resistance curve procedure. The basic procedure involves physical marking of the crack advance and multiple specimens used to develop a plot from which a single point initiation toughness value can be evaluated. The resistance curve procedure is an elasticcompliance method where multiple points are determined from a single specimen. In the latter case, high precision of signal resolution is required. These data can also be used to develop an R-curve. Other procedures for measuring crack extension are allowed.
4.4 The commonality of instrumentation and recommended testing procedure contained herein permits the application of data to more than one method of evaluating fracture toughness. Annex A4-Annex A11 define the various data treatment options that are available, and these should be reviewed to optimize data transferability.
4.5 Data that are generated following the procedures and guidelines contained in this test method are labeled qualified data. Data that meet the size criteria in Annex A4-Annex A11 are insensitive to in-plane dimensions.
4.6 Supplementary information about the background of this test method and rationale for many of the technical requirements of this test method are contained in (3). The formulas presented in this test method are applicable over therange of crack size and specimen sizes within the scope of this test method.
Significance of instrumentation impact test system
Compared with traditional pendulum impact testing machine, instrumented type is more useful for accurate analysis of material property during crack, facilitating the engineers to understand the most fragile part of materials when developing new materials.
In addition to providing an measure of total absorbed energy (Wt), instrumented testing enables the determination of characteristic force, energy, and displacement parameters, such as the pre-maximum force energy (Wm); the post maximum force energy; the general yield force (Fgy); the force at brittle fracture initiation (Fbf); the arrest force (Fa).
Wance is the leading R&D and manufacturing of instrumented impact testing system in China, and has experienced experts for force transducer design. Combined with our high speed data sampling system, Wance provides the full complement of solutions for laboratory, ranging from 0.1J for engineering plastic to 100,000J for steel DWTT test.
Machine structure
The basic model consists of a heavy steel base on which the specimen holder (anvil) and a heavy-duty cast steel upright are mounted.
Framework
The framework is processed with one body casting. Front and rear columns are symmetric with single beam support axis, with high stiffness and precision.
The framework is made from ductile cast iron with high strength and stiffness, and with good capability of vibration absorbing.
The seat mass is 822kg, 15 times than 750J pendulum mass (54.65), fully complying with standards that seat mass must be 12 times than pendulum mass.
Pendulum
Pendulum is designed with 3D CAD software, greatly ensuring the striking center accuracy and pendulum moment precision. High strength pendulum rod highly reduces vibration after impact.
Striking head is combined design. 300J plus two counter weights becomes 450J, and 600J plus two counter weights becomes 750J. It is convenient to perform different energy tests with frequent changing pendulums.
Striking knife is tightened by wedge block, simple to change. Striking knife is available with R2 and R8, fully complying with ASTM, JIS, DIN, GB, ISO, EN and other standards.
Striking knife is made of anti-wearing high speed tool steel with hardening treatment, and hardness is larger than HRC60, with high strength, ductility and abrasion resistance.
Supports and anvils
Anvil shape is rhombus and can be used in any direction, meaning the using life is 4 times than traditional anvil.
The anvil material is high speed tooling steel CW6Mo5Cr4V2 after hardening treatment, and the hardness is larger than HRC60, with high strength, ductility and abrasion resistance.
It is very simple to change anvils with inner hexagon spanner. The anvil is machined by special process with high precision and good interchangeability.
Anvil is exchangeable and can be used four times by changing mount directions, greatly improving the servicing life and saving cost.
Energy display system
Three types of energy display are available:Analogue display: simple and direct to read impact energyWide view touch screenComputer with test software
Instrumented impact system - IIS105
Instrumented impact system consists of striking knife with force transducer, data sampling card, signal conditioner and professional test software. Instantaneous force signal from transducer assembled on the striker is transferred to and enlarged by high speed signal conditioner. Enlarged signal is A/D converted by high speed data sampling card, then transferred to computer for storage and analysis. After calculating and analyzing original force vs. displacement curve, more characteristic parameters could be determined, furthermore specimen deformation and fracture property could be precisely judged.
Specifications
Model | PIT752H |
Force transducer | 30kN, 50kN |
A/D sampling resolution | 16bits |
Maximum sampling frequency | 1.25MHz |
Frequency band width | 500kHz |
Power supply | AC220V±10%, 50Hz, 100W |
Instrument data analysis system - Software
Automatic curve fitting of force vs. displacementsAutomatically determine Fgy, Fm, Fiu, Fa, and other characteristic parameter, further determine after calculation Sgy, Sm, Siu, Sa, St, Wm, Wiu, Wa, Wt and others.Fully automatic data processing permits to get test results and report after each test immediately.Curve and raw data can be exported
Specimen collection system
Motorized device is used for collecting broken specimens after impact, instead of manual cleaning, which fully prevents striker from getting stuckUnique specimen filtering function: automatically judge and transport qualified and unqualified specimens to different collecting box
Safety system
This series of machine has fully closed protection shield to protect operator against specimen splitting during test, and to deny any access to the inside during test. Built-in door interlock further ensures operator safety. The protection shield is constructed with aluminum alloy profile for frame and fiber glass for easy observation. Split-type door design is simple to repair and change pendulum.
Specifications for main machine
Name | Description |
Model No. | PIT752H |
Maximum impact energy | 300J, 450J, 600J, 750J |
Angle resolution | 0.025° |
Distance from the axis of support to the center of percussion | 750mm |
Velocity of striking | 5.24m/s |
Angle of striking | 30°~150°, adjustable |
Anvil | Span | 40mm |
Radius of curvature of supports | 1mm |
Angle of taper of supports | 11°±1° |
Instrumented striking knife | Radius of striking edge | 2mm(R2) or 8mm(R8) |
Angle of striking tip | 30° |
Thickness of striker | 16mm |
Dimension (with protection shield) | 1960 x 680 x 2000 mm |
Weight | 800kg |
Power supply | 220V±10% 50Hz 5A |
Address:
Bldg. 3, Yinjin Technology Industrial Park, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Wance group, a company with all technical elites from testing machine industry, is determining to help customers build confidence and provide rapid and cost-saving design, development and production.
Wance group is founded by Shanghai wance testing machine Co., Ltd. And shenzhen wance testing machine Co., Ltd. Team members include both the industry′s top engineers and excellent management personnel from two big cities, with great geographical advantages. Within a decade, we strive to build wance into the top one in China and the top three in global testing machine industries.
Wance group is a high-tech enterprise integrating with R&D, manufacturing, sales, services, and professional mechanical testing solutions providing.
We have the best technology and products in China of electromechanical universal testing machine, servo-hydraulic universal testing machine, and automatic pendulum impact testing machine, fatigue testing machine and load calibration testing machine, also we have the top manufacturing technology of high performance and high precision pendulum impact and drop weight impact transducers.
Our products, services, and solutions are widely used in R&D, quality analysis and quality control field, covering testing equipment, testing technology and transfer system of a quantitative value. Customers cover aero-space, mechanical manufacture, vehicle, ship, construction, biological materials, college, universities, research institutes, national quality inspection institutes, export and import inspection institutes. We are keeping tight cooperation with all factories, research institutes, and quality inspection organizations, and providing high quality products and services along with customer uptime demands.
From small melt flow indexer to big 50000j drop weight impact testing machine, wance group relies on years of industrial expertise and creative technical team, delivering the greatest test support and confidence to customers across a wide range of fields. Wance group is committed to accelerate the innovation of test technology and test equipment, to support research projects, to motivate enterprises in brand development and improvement, and products selling in global market.
We are committed to provide complete products and solutions deeply and widely. Wance will be your primary and reliable partner!